Manufacturing Process Essay Example for Free

Manufacturing Process EssayTool post spanner For making adjustments to the tools Chuck key Used for tightening or loosening the bolts on the mold Parting tool To remove finished parts. Procedure We took a mild steel round 25*80 mm long piece and stage it in the chuck with the required length by the use of chuck key. Then marked the job as per given measurements with the help of steel pattern and calipers. Did the steps and cut edges with the help of side cutting tool. Repeated the procedure 1 to 4 for mild steel round 25*50mm Went to drilling process, and make 10 mm of diameter for mild steel 25*80. Did the free and plane operations and finish the job as per given sketch. Calculations required The calculations are for both turning and drilling. turning N = step on it in revolutions/minute (RPM) k = speed (V) and part diameter (Di ) V = needed cutting speed D1= is largest part diameter drilling Drill speed k is a Constant D is Diameter of the drill V is the cutting speed ? P ictures give-and-take Majorly the two processes that were involved in our experiment were turning and drilling. The machine used was a manual lathe machine.Overheating of the tool and the work piece proved to be the basis of many errors seen within the finished work piece. other problems during the processes were creating of long chips which had to be cut in order for the experiment to go on further. break of the tool was withal experienced. Conclusion The machine used was a manual lathe machine in which most of the processes had to be worked out and supervised by a trained professional . the major errors in this experiment are caused by the mistakes of the handler.The rotation of the work piece, which is handled by the supervisor, must be precise and constant other than the problems which arrive are the breaking of the tool and the creation of long chips. to rectify this error the use of automated lathe machine can be done. In this solar day and age automated lathe machines are the way to go because manual lathe needs hours and hours of supervision and in the end the product is not even as perfect as a product that can be used by a consumer. A better coolant and a cooling method can also be used to reduce the heat which can lead to inaccuracy.